Description
3500/32 125720-01 Transient Data Interface BENTLY
3500/32 125720-01 Transient Data Interface BENTLY
Module Clips Drive controller servo moto
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Design of ABB industrial robot deburring and grinding workstation based on RobotStudio simulation software
introduction
As an official offline programming software for ABB robots, Robotstudio not only has powerful simulation and offline programming functions, but also has automatic path generation function and simulation monitoring collision function. It can realize the simulation of robots in real scenes, so as to timely update existing robot programs. optimize. On-site teaching programming will affect normal production activities on site.
The application of Robotstudio software offline programming can reduce on-site teaching and programming time.
As a traditional process of mechanical processing, deburring and grinding have a wide range of applications. However, for a long time, in the process of manual deburring and polishing, there have been differences in operations between workers. The manual operation is not repeatable and the deburring effect is unstable, which has seriously affected the surface quality and service life of the finished product; and the working environment There is a large amount of dust floating in the air and the conditions are harsh, seriously endangering the physical and mental health of workers. With the proposal of “Made in China 2025”, intelligent manufacturing production has become an important development direction for the transformation and upgrading of the future manufacturing industry. The use of industrial robot automated production lines for repetitive batch processing operations can not only greatly improve production efficiency, but also greatly improve product quality. Yield and production stability. Therefore, before designing the robot polishing program, if the shape, size and polishing amount of the workpiece to be polished are known, the robot offline program can be written on the Robotstudio software according to the existing conditions, thereby improving the efficiency of on-site programming.
1Design task description
This task is to create a new simulation workstation in ABB robot simulation software Robotstudio. The corresponding training equipment in reality is the Yalong YL-l360A industrial robot deburring and grinding system control and application equipment. The industrial robot selection and method of the simulation workstation are The grinding head installed on the blue plate refers to the Yalong YL-l360A industrial robot deburring and grinding system control and application equipment, and the workpiece is customized. The ABB industrial robot deburring and grinding workstation simulation training process includes: creating a workstation, setting up tools, creating smart components, creating tool coordinate systems, creating trajectories, programming, simulation design, and verification.
2 Task implementation
2.1 Create a workstation
Import the robot: First, create a new simulation workstation in the Robotstudio software. The workstation name is self-named, and then import the corresponding industrial robot IRB1410. The robot position remains unchanged by default. Create a robot system, modify the system options, check 709-1DeviceNetMaster/s1ave, select Chinese as the language, and leave the other options unchanged by default, then click Confirm to create the robot system. After the robot system is created, hide the industrial robot IRB1410 to facilitate subsequent workstation operations.
Import workpiece: The workpiece here is customized, and the corresponding workpiece is selected according to the actual situation on site. This article uses the original workpiece Curvet in Robotstudio software. After importing it into the workstation, according to the reachable range of the robot, just place the workpiece at a suitable location within the reachable range of the robot, as shown in Figure 1.
Import the grinding rotor tool: First, create a new grinding rotor tool component – rotor – copy (2) and rotor – copy (2) in the so1idworks 3D software. The rotor – copy (2) is a rotatable grinding rotor. —The copy is the tool body, which is the grinding rotor frame, and is installed on the robot flange, as shown in Figure 2.
2.2 Setting tools
First, move the rotatable grinding rotor and the tool body to the local origin based on point A, and adjust the initial tool angle so that the grinding rotor is parallel to the x-axis of the geodetic coordinate system, as shown in Figure 3. Set the local origin of the tool body at this time, change the position x, y,: to 0, 0, 0, and change the direction x, y,: to 0, 0, 0.
Figure 3 Tool settings
Create a new frame at point B of the tool body, name it “frame l”, and adjust the direction of frame l so that the axis is perpendicular to the plane of point B. The specific direction is shown in Figure 4.
140CPU11303 Schneider 512k CPU Module
140CPS11420 Schneider Power Supply Module
140CPS11100 Schneider POWER SUPPLY MODULE
140AMM09000 Schneider Analog Input Output Module
140ACI03000 Schneider Analog Input Module
FBM207C RH917GY FOXBORO 16 DIN 48 VDC CONTACT SENSE
FBM219 RH916RH FOXBORO Isolated 24 Input Voltage Monitor
FBM237 RH914XS FOXBORO Channel Isolated Output Interface Module
RH924YF FOXBORO DIN-Rail Mounted Modular Baseplate
SCXI-1349 NI Shielded Cable Adapter
8312 Triconex 8312 Power Supply Module
PMC-HS-SERIAL SBS Quad Channel High Speed Module
PMC661J Ramix Ethernet Interface Card
VMIACC-5595-208 350-805595-208L GE 2 Gb/s Reflective Memory Hub Assembly
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EPL-10200-XX LENZE OPERATOR MODULE
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PR9268/300-000 EPRO Eddy Current Sensor
AIH 3723X TRICONEX 0-5Vdc Analonglnput
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DI 3506X TRICONEX SIS safety instrument system
IMSS 4701X TRICONEX Card Components Module
VMIVME-7807 GE Pentium® M processor
SCXI-1124 NI Analog Output Module
SCXI-1100 NI Voltage Input Module for SCXI
PXI-8423 NI Isolated 2-Port RS485 Interface for PXI
PF3S-PSA2 IDEC POWER SUPPLY MODULE
PCIE-5565-PIORC PCI Express (PCIe) Reflective Memory (RFM) Node Interface Card
MVME6100 MOTOROLA VME Single Board Computer
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5X00062G01 EMERSON HART Analog Output Module
3500/22M Bently Nevada Standard Transient Data Interface
VME-IP-Carrier VIPC616 91611524 SBS IndustryPack Carrier
3721C TRICONEX Analog Input Module
PLM 3900N TRICONEX
CB06560 PRD-B040SAIB-62 KOLLMORGEN Servo driver
FBM227 P0927AC FOXBORO 4 input and 2 output of module
1756-CNB Allen-Bradley communication adapter
SPS5710-2-LF 51198685-100 HONEYWELL POWER SUPPLY MODULE
SPS5710 51199929-100 HONEYWELL TDI POWER SUPPLY
SCYC51040 58052680E ABB Trigger plate
SCYC51090 58053899E ABB Trigger plate
PP886H 3BSE069297R1 ABB Rugged Touch Panel 15″
CI867 3BSE043661R1 ABB MODBUS TCP
IC695CRU320CA-EL GE PACSystems RX3i Redundancy CPU
UT150-1 ALSTOM
LE109A-1 ALSTOM
1.Has been engaged in industrial control industry for a long time, with a large number of inventories.
2.Industry leading, price advantage, quality assurance
3.Diversified models and products, and all kinds of rare and discontinued products
4.15 days free replacement for quality problems
ABB — AC 800M controller, Bailey, PM866 controller, IGCT silicon controlled 5SHY 3BHB01 3BHE00 3HNA00 DSQC series
BENTLY — 3500 system/proximitor, front and rear card, sensor, probe, cable 3500/20 3500/61 3500/05-01-02-00-001 3500/40M 176449-01 3500/22M 138607-01
Emerson — modbus card, power panel, controller, power supply, base, power module, switch 1C31,5X00, CE400, A6500-UM, SE3008,1B300,1X00,
EPRO — PR6423 PR6424 PR6425 PR6426 PR9376 PR9268 Data acquisition module, probe, speed sensor, vibration sensor
FOXBORO — FCP270 FCP280 FCM10EF FBM207 P0914TD CP40B FBI10E FBM02 FBM202 FBM207B P0400HE Thermal resistance input/output module, power module, communication module, cable, controller, switch
GE —- IS200/215/220/230/420 DS200/215 IC693/695/697/698 VMICPCI VMIVME 369-HI-R-M-0-0-E 469 module, air switch, I/O module, display, CPU module, power module, converter, CPU board, Ethernet module, integrated protection device, power module, gas turbine card
HIMA — F3 AIO 8/4 01 F3231 F8627X Z7116 F8621A 984862160 F3236 F6217 F7553 DI module, processor module, AI card, pulse encoder
Honeywell — Secure digital output card, program module, analog input card, CPU module, FIM card
MOOG — D136-001-007 Servo valve, controller, module
NI — SCXI-1100 PCI – PXIE – PCIE – SBRIO – CFP-AO-210 USB-6525 Information Acquisition Card, PXI Module, Card
Westinghouse — RTD thermal resistance input module, AI/AO/DI/DO module, power module, control module, base module
Woodward — 9907-164 5466-258 8200-1300 9907-149 9907-838 EASYGEN-3500-5/P2 8440-2145 Regulator, module, controller, governor
YOKOGAWA – Servo module, control cabinet node unit
Main products:
PLC, DCS, CPU module, communication module, input/output module (AI/AO/DI/DO), power module, silicon controlled module, terminal module, PXI module, servo drive, servo motor, industrial display screen, industrial keyboard, controller, encoder, regulator, sensor, I/O board, counting board, optical fiber interface board, acquisition card, gas turbine card, FIM card and other automatic spare parts