Description
135799-01 BENTLY vibration monitoring system
135799-01 BENTLY vibration monitoring system
Module Clips Drive controller servo moto
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Design and implementation of variable frequency transmission system based on ABB hardware architecture
introduction
With the increasing development of transmission technology and the increasing demand for actual use, variable frequency transmission systems have been widely used.
As a Fortune 500 company in the world, ABB is a leader in the fields of power and automation technology and has strong capabilities in control systems, high-voltage, medium-voltage and low-voltage frequency conversion technology and transmission technology. Therefore, this article mainly relies on ABB’s control, frequency conversion and transmission technology, and uses related hardware products to design and implement the frequency conversion transmission system.
To truly design and implement a usable variable frequency drive system, the entire system must be fully equipped, conveniently operable and compatible with a wide range of needs, so that it can be used without changing the control method and operation. According to the actual control needs, that is, combining frequency converters with different performances and variable frequency motors with different speeds or torques to quickly build and realize a variety of control requirements.
1 System design purpose and composition
The design purpose of this system is to control ABB inverters through local and remote control methods and complete 4 independent channels of closed-loop speed control to drive different test objects to rotate.
The entire control system consists of the following four main components: remote control computer, panel industrial computer (touch screen), PLC and speed-regulating frequency converter. The system design block diagram is shown in Figure 1.
In order to ensure the accuracy of motor speed control, an encoder module is added. The PLC can obtain the feedback of the rotary encoder in the frequency converter through the ProfibusDP protocol. The speed control is performed through the frequency converter for internal PID closed-loop control.
2 System hardware implementation
2.1 Control some hardware
The control part of the hardware mainly refers to the sum of hardware that supports operators to use the equipment directly or indirectly and complete the functions of the equipment. Its main hardware includes computer control terminal, touch screen control terminal, PLC control unit, other auxiliary circuits and measurement and control components.
2.2 Transmission hardware
The transmission hardware mainly refers to the total number of equipment that can relatively independently perform a complete transmission function. Its main hardware includes frequency converters, variable frequency motors (configured with rotary encoders as needed) and other auxiliary circuits. Among them, the selection of motors and frequency converters should be based on the principle of selecting the motor first and then selecting the frequency converter. details as follows:
First, according to the tangential speed at which the object under test is to complete rotation, select the motor speed according to the following formula:
Secondly, choose based on several other important basic parameters of the motor, such as system hardness, torque, weight, etc. This system uses ABB’s variable frequency motor.
Finally, select an appropriate frequency converter based on the motor power. In addition, the actual situation of the object being tested must also be taken into consideration, such as whether the rotating load belongs to the heavy-load usage of the frequency converter, etc.
3Software system
System software includes three major categories in total, namely computer control software, touch screen software and PLC software. Among them, the PLC software, as the underlying software, is responsible for the interaction with the computer control software and touch screen software on the upper side, and the interaction with the frequency converter on the lower side. Therefore, from the architecture of the entire software system, it can be defined as a host and slave computer structure.
3.1 System development platform
The software system has two control methods: remote and local. The development platforms for the three major categories of software are Windows operating system, LabVIEW[4] integrated development environment, CodesysV2.3, and CP400.
3.2 System software architecture
The software of the entire system is divided into three types, namely remote control software, PLC control software and local control software. Among them, the remote control software runs under the Windows operating system and is developed under the LabVIEW integrated development environment; the PLC control software is developed under the CodesysV2.3 programming environment; the local control software runs on the touch screen computer and is developed under the CP400 environment. The relationship between the three software is shown in Figure 2.
PMA323BE HIEE300308R1 ABB board
DSPC174 3BSE005461R1 ABB Analog input module
DSSB140 48980001-P ABB power module
PFSK160A 3BSE009514R1 ABB processor board
PFSK162 3BSE015088R1 ABB module
PFSK164 3BSE021180R1 ABB Analog I/O Modules
PFSK130 3BSE002616R1 ABB module
IC693MDL644 GE Series 90-30 DC Voltage Input Module
IC693MDL645CA GE Programmable Logic Controllers
IC693MDL645 GE Series 90-30 module
IC693MDL645LT GE Programmable Logic Controllers
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IC693MDL646LT GE 40 Volts DC rated PLC
IC693MDL646CA GE Series 90-30, 24 VDC Positive / Negative Logic discrete input module
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IC693MDL660 GE Series 90-30, 24 VDC Positive / Negative Logic discrete input module
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IC693MDL734LT GE 12/24 positive logic DC output module
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IC693MDL742 GE Protection (ESCP) Output module
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IC693CPU351 GE Series 90-30 component
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IC693MDL916 GE Series 90-30, relay output module
IC693MDL730 GE Series 90-30 12/24 VDC Positive logic output module
VME162PA-344SE-2G MOTOROLA Embedded Controller
URSHA GE Redesigned Power Supply Module
SR489-P5-LO-A20-E GE 489 Series Motor Management Relay
SR750-P1-G1-S1-HI-A20-R-E GE Multilin SR750 Relay
MC-4/11/22/400 ELAU Servo drive driver
PCH1026 GE Acceleration acceleration sensor
SR469-P5-LO-A20-E GE Multilin SR469 Relay
IS220PPROH1A GE Mark VI component
IS200TSVOH2B GE TERMINATION BD., SERVO
IC754VSI06STD-LH GE Operator Interface Products line
IC697PWR711K GE Power Supply Module
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ABB — AC 800M controller, Bailey, PM866 controller, IGCT silicon controlled 5SHY 3BHB01 3BHE00 3HNA00 DSQC series
BENTLY — 3500 system/proximitor, front and rear card, sensor, probe, cable 3500/20 3500/61 3500/05-01-02-00-001 3500/40M 176449-01 3500/22M 138607-01
Emerson — modbus card, power panel, controller, power supply, base, power module, switch 1C31,5X00, CE400, A6500-UM, SE3008,1B300,1X00,
EPRO — PR6423 PR6424 PR6425 PR6426 PR9376 PR9268 Data acquisition module, probe, speed sensor, vibration sensor
FOXBORO — FCP270 FCP280 FCM10EF FBM207 P0914TD CP40B FBI10E FBM02 FBM202 FBM207B P0400HE Thermal resistance input/output module, power module, communication module, cable, controller, switch
GE —- IS200/215/220/230/420 DS200/215 IC693/695/697/698 VMICPCI VMIVME 369-HI-R-M-0-0-E 469 module, air switch, I/O module, display, CPU module, power module, converter, CPU board, Ethernet module, integrated protection device, power module, gas turbine card
HIMA — F3 AIO 8/4 01 F3231 F8627X Z7116 F8621A 984862160 F3236 F6217 F7553 DI module, processor module, AI card, pulse encoder
Honeywell — Secure digital output card, program module, analog input card, CPU module, FIM card
MOOG — D136-001-007 Servo valve, controller, module
NI — SCXI-1100 PCI – PXIE – PCIE – SBRIO – CFP-AO-210 USB-6525 Information Acquisition Card, PXI Module, Card
Westinghouse — RTD thermal resistance input module, AI/AO/DI/DO module, power module, control module, base module
Woodward — 9907-164 5466-258 8200-1300 9907-149 9907-838 EASYGEN-3500-5/P2 8440-2145 Regulator, module, controller, governor
YOKOGAWA – Servo module, control cabinet node unit
Main products:
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