Any product assembled or produced in a factory goes through a series of quality tests to determine whether it needs to be scrapped. High scrap rates are caused by the opportunity cost of not delivering products to customers in a timely manner, wasted personnel time, wasted non-reusable parts, and equipment overhead expenses. Reducing scrap rates is one of the main issues manufacturers need to address. Ways to reduce scrap include identifying the root causes of low product quality.

3.1 Data processing

Root cause analysis begins by integrating all available data on the production line. Assembly lines, workstations, and machines make up the industrial production unit and can be considered equivalent to IoT sensor networks. During the manufacturing process, information about process status, machine status, tools and components is constantly transferred and stored. The volume, scale, and frequency of factory production considered in this case study necessitated the use of a big data tool stack similar to the one shown in Figure 2 for streaming, storing, preprocessing, and connecting data. This data pipeline helps build machine learning models on batch historical data and streaming real-time data. While batch data analytics helps identify issues in the manufacturing process, streaming data analytics gives factory engineers regular access to the latest issues and their root causes. Use Kafka (https://kafka.apache.org) and Spark streaming (http://spark.apache.org/streaming) to transmit real-time data from different data sources; use Hadoo (http://hadoop.apache.org ) and HBase (https://hbase.apache.org) to store data efficiently; use Spark (http://spark.apache.org) and MapReduce framework to analyze data. The two main reasons to use these tools are their availability as open source products, and their large and active developer network through which these tools are constantly updated.

SCXI-1302  NI  Feed-Through Terminal Block
MMS6312  EPRO  Machinery Health Monitor
1C31203G01  Westinghouse Remote Node Controller
1900/65A-01-01-01-00-00  Bently Nevada General Purpose Equipment Monitor
TE 1605341 VER02 1605340-05  TRUMPF
CC12403 1021621 FSC
CC22103 1010621 FCS
REF615C-D HCFCACABANB2BAN1XD   ABB  PROTECTION AND CONTROL RELAY
07KR51 1SBP260011R1001  ABB  programmable controller
FI820F 3BDH000031R1   ABB  Fieldbus Module Serial
SLS1508 KJ2201X1-BA1 12P3162X212  Emerson  Smart Logic Solver
SD812F 3BDH000014R1  ABB  Power Supply
1746-OB32  Allen-Bradley  SLC 500 Digital DC Output Module
140SAI94000S  Schneider  8 INPUT ANALOG SAFETY INPUT MODULE
IC3645LXCD1TT  GE  CONTROLLER
BCU-12 3AUA0000110430  ABB  Control unit
AI3351  TRICONEX  Analog Input Card Module
BCU-02 3AUA0000110429  ABB  Control unit
8311N  TRICONEX  Power Supply High Density Module
6410-024-N-N-N  Pacific Scientific  Drives-DC Servo
05701-A-0502  HONEYWELL  Frame equipment
05701-A-0329   HONEYWELL  Card module
1756-IF16  Allen-Bradley   ControlLogix module
PP835 3BSE042234R1  ABB  Operator Panel
320-1026C SBS  PC BOARD
Y-3023-2-H00AA  Allen-Bradley  Brushless Servo Motor
GF1-10TVD-100  MICRO INNOVATION  TOUCH PANEL
07AC91 GJR5252300R0101  ABB  Analog I/O module
502476L KCEU14201F51PEB  ALSTOM
1794-ASB   Allen-Bradley  FLEX Remote I/O Adapter 24VDC PS 8 I/O Module Capacity
1756-EN2TXT   Allen-Bradley  High Performance Bridge w/ Embedded Switch
TC-CCR014 97197975-A01  HONEYWELL  REDUNDANT NET INTERFACE
VIPC616 91611524 0360-1152D  SBS  IndustryPack Carrier
OKYM175W22  ABB  With battery contactor
J592S-450550  Dual Serial Port I/O Card
IOB-80   NYQUIST   SERVO DRIVE I/O BOARD
NW-BM85C002  Schneider  BM85 BRIDGE MULTIPLEXOR
IC754VSF12CTD  Allen-Bradley  Quick Panel Control
FBM215 P0917TQ   FOXBORO  Output Module
DSQC604 3HAC12928-1  ABB  Power Supply
IC754VSI12CTD  Allen-Bradley  Human Machine Interface (HMI)
A201SR04 01A201S12 5880-0009  MAN  CARRIER BOARD

Company advantage service:
1.Has been engaged in industrial control industry for a long time, with a large number of inventories.
2.Industry leading, price advantage, quality assurance
3.Diversified models and products, and all kinds of rare and discontinued products
4.15 days free replacement for quality problems

All kinds of module card driver controller servo motor servo motor embedded card wires and cables Power module control module is applicable to steel, hydropower, nuclear power, power generation, glass factory, tire factory, rubber, thermal power, paper making, shipping, navigation, etc

ABB — AC 800M controller, Bailey, PM866 controller, IGCT silicon controlled 5SHY 3BHB01 3BHE00 3HNA00 DSQC series
BENTLY — 3500 system/proximitor, front and rear card, sensor, probe, cable 3500/20 3500/61 3500/05-01-02-00-001 3500/40M 176449-01 3500/22M 138607-01
Emerson — modbus card, power panel, controller, power supply, base, power module, switch 1C31,5X00, CE400, A6500-UM, SE3008,1B300,1X00,
EPRO — PR6423 PR6424 PR6425 PR6426 PR9376 PR9268 Data acquisition module, probe, speed sensor, vibration sensor
FOXBORO — FCP270 FCP280 FCM10EF FBM207 P0914TD CP40B FBI10E FBM02 FBM202 FBM207B P0400HE Thermal resistance input/output module, power module, communication module, cable, controller, switch
GE —- IS200/215/220/230/420 DS200/215 IC693/695/697/698 VMICPCI VMIVME 369-HI-R-M-0-0-E 469 module, air switch, I/O module, display, CPU module, power module, converter, CPU board, Ethernet module, integrated protection device, power module, gas turbine card
HIMA — F3 AIO 8/4 01 F3231 F8627X Z7116 F8621A 984862160 F3236 F6217 F7553 DI module, processor module, AI card, pulse encoder
Honeywell — Secure digital output card, program module, analog input card, CPU module, FIM card
MOOG — D136-001-007 Servo valve, controller, module
NI — SCXI-1100 PCI – PXIE – PCIE – SBRIO – CFP-AO-210 USB-6525 Information Acquisition Card, PXI Module, Card
Westinghouse — RTD thermal resistance input module, AI/AO/DI/DO module, power module, control module, base module
Woodward — 9907-164 5466-258 8200-1300 9907-149 9907-838 EASYGEN-3500-5/P2 8440-2145 Regulator, module, controller, governor
YOKOGAWA – Servo module, control cabinet node unit

Main products:
PLC, DCS, CPU module, communication module, input/output module (AI/AO/DI/DO), power module, silicon controlled module, terminal module, PXI module, servo drive, servo motor, industrial display screen, industrial keyboard, controller, encoder, regulator, sensor, I/O board, counting board, optical fiber interface board, acquisition card, gas turbine card, FIM card and other automatic spare parts

P0923DP FOXBORO DCS system module

Description

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